Multi-layer Co Extrusion Casting Film Machine MMS-432-25-3
A laboratory triple-layer coextrusion calendering machine is a device utilized in laboratory settings for manufacturing multi-layer composite films. This equipment is commonly used in fields such as plastics and packaging materials.
It operates by extruding different types of plastic materials, merging them together to form a multi-layer structure, thereby creating thin films with specific properties.
Laboratory triple-layer coextrusion calendering machines play a pivotal role in the development of new materials, performance testing, and optimization of production processes. They enable researchers to produce multi-layer films under controlled conditions and evaluate their performance on a smaller scale. This contributes to expediting the development and experimentation of new materials, as well as simulating industrial production processes within a laboratory environment.
Feature
- Multiple polymer melts are individually gathered through co-extrusion molds, forming a molten film flow composed of layers of different polymer melts. After cooling, this results in multi-layer co-extruded thin films or sheets.
- An integrated PLC system controls the entire process, including extrusion, molten material metering, molten material pressure monitoring, calendering, rolling, and winding or cutting.
- Imported molten material metering pumps, combined with pressure sensors, monitor molten material pressure to ensure consistent flow rates of the molten material.
Specification
| Model | MMS-432-25-3 |
|---|---|
| Machine | 3 layers |
| Screw diameter | 25mm (or customized) |
| L/D | 33:1 (or customized) |
| Screw speed | 0-95rpm |
| Motor power | 4KW (or customized) |
| Die lip width | 300mm (or customized) |
| Optional configuration | 3CC melt pump or customized |
| Optional configuration | Manual or hydraulic screen changer |
| Optional configuration | Pressure sensor |
| Optional configuration | Unwinding device |
| Calendering part | 160×350mm×2 or customized |
| Installation method of calender roller | Vertical or parallel |
| Winding device | Friction winding |
| Volume (WxDxH) | 3500×1600×2200mm |
| Weight (kg) | 1.2T |
| Power Supply | 3Ø, AC380V |
Industry Application
Laboratory calendering machines find application in various scenarios where precise material processing and experimentation are essential. Some key application areas include:
Material Research and Development: Laboratory calendering machines are used to develop and test new materials, such as polymers, plastics, and composites. Researchers can create thin films and sheets to study the properties and performance of these materials under controlled conditions.
Film and Sheet Production: These machines are utilized for producing thin films, sheets, and coatings with specific characteristics. These products can be used in packaging, electronics, photovoltaics, and various industrial applications.
Coating Development: Researchers can use laboratory calendering machines to apply coatings onto substrates, exploring different formulations and thicknesses for applications like protective coatings, adhesives, and functional coatings.
Product Prototyping: In the early stages of product development, laboratory calendering machines enable the creation of prototypes with desired properties. This allows for testing and validation before moving to full-scale production.
Quality Control and Testing: These machines help in assessing the quality, durability, and performance of materials. By producing controlled samples, researchers can conduct various tests, including mechanical, barrier, and optical tests.
Academic Research and Education: Laboratory calendering machines are used in academic settings to teach students about material processing, polymer science, and manufacturing techniques.
Nanotechnology and Thin Films: In fields like nanotechnology, researchers use these machines to create thin films with precise thickness, which is crucial for applications involving semiconductors, sensors, and microdevices.
Biomedical and Pharmaceutical Industries: Laboratory calendering machines play a role in producing medical packaging materials, drug delivery systems, and bioactive coatings.
Textiles and Fabrics: They can be used to process textiles and fabrics, creating specialized materials for applications like sportswear, medical textiles, and industrial fabrics.
Environmental and Sustainable Materials: Researchers explore using these machines to develop environmentally friendly materials and recyclable products.
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