{"id":3660,"date":"2023-12-28T08:30:50","date_gmt":"2023-12-28T08:30:50","guid":{"rendered":"https:\/\/mechmill.com\/?p=3660"},"modified":"2024-01-10T06:13:52","modified_gmt":"2024-01-10T06:13:52","slug":"exploring-the-inner-workings-of-cast-film-machines","status":"publish","type":"post","link":"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/","title":{"rendered":"Erkundung des Innenlebens von Gie\u00dffilmmaschinen"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_76 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Inhalts\u00fcbersicht<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Inhaltsverzeichnis umschalten\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Umschalten auf<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#1_Basic_Operation_Steps\" >1. Grundlegende Arbeitsschritte<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Material_Loading\" >Materialbeschickung<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Extrusion_Process\" >Extrusionsverfahren<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Laminating_and_Forming\" >Laminieren und Umformen<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#2_Components_of_a_Small_Precision_Cast_Film_Machine\" >2. Komponenten einer kleinen Pr\u00e4zisions-Gie\u00dffolienmaschine<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#21_Single_Screw_Extruder_Module\" >2.1 Einschneckenextrudermodul<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#22_Extrusion_Auxiliary_Machine_Module\" >2.2 Extrusions-Hilfsmaschinenmodul<\/a><ul class='ez-toc-list-level-5' ><li class='ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Laminating_Roller\" >Laminierwalze<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Traction_Roller\" >Traktionswalze<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Traction_Roller_Tensioning_Mechanism\" >Zugwalzen-Spannmechanismus<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#Winding_System\" >Wicklungssystem<\/a><\/li><\/ul><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/mechmill.com\/de\/exploring-the-inner-workings-of-cast-film-machines\/#3_Conclusion_and_Explore_Our_Cast_Film_Machines\" >3. Fazit und Erkundung unserer Gie\u00dffolienmaschinen<\/a><\/li><\/ul><\/nav><\/div>\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_Basic_Operation_Steps\"><\/span>1. Grundlegende Arbeitsschritte<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Material_Loading\"><\/span>Materialbeschickung<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Kunststoffgranulat wird zur Verarbeitung in den Trichter gegeben.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Extrusion_Process\"><\/span>Extrusionsverfahren<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Das Kunststoffgranulat wird in einem Einschneckenextruder plastifiziert und geschmolzen.<\/li>\n\n\n\n<li>Der geschmolzene Kunststoff wird dann aus dem Hauptmaschinenoberteil extrudiert.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Laminating_and_Forming\"><\/span>Laminieren und Umformen<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Das extrudierte Material wird in der Extrusionshilfsmaschine einer zus\u00e4tzlichen Laminierung, einem Kantenbeschnitt, einer Gl\u00e4ttung und einer Aufwicklung unterzogen.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_Components_of_a_Small_Precision_Cast_Film_Machine\"><\/span>2. Komponenten einer kleinen Pr\u00e4zisions-Gie\u00dffolienmaschine<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"21_Single_Screw_Extruder_Module\"><\/span>2.1 Einschneckenextrudermodul<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Hauptmotor<\/li>\n\n\n\n<li>Untersetzungsgetriebe<\/li>\n\n\n\n<li>F\u00fctterungsbasis<\/li>\n\n\n\n<li>Schubeinheit<\/li>\n\n\n\n<li>Schraube<\/li>\n\n\n\n<li>Trommel<\/li>\n\n\n\n<li>Abschnitt \"\u00dcberleitung<\/li>\n\n\n\n<li>Gewindeschneidkopf<\/li>\n\n\n\n<li>Heizung\/K\u00fchlung<\/li>\n\n\n\n<li>BedienfeldZylinder und Schnecke sind wichtige Komponenten, die aus Hochleistungswerkstoffen hergestellt werden, und die Oberfl\u00e4che des Zylinders wird einer Nitrierbehandlung unterzogen.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"22_Extrusion_Auxiliary_Machine_Module\"><\/span>2.2 Extrusions-Hilfsmaschinenmodul<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><\/li>\n<\/ul>\n\n\n\n<h5 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Laminating_Roller\"><\/span><strong>Laminierwalze<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h5>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Jede Antriebsrolle wird unabh\u00e4ngig von einem Servomotor angetrieben, um eine pr\u00e4zise Steuerung und gute Synchronisation zu gew\u00e4hrleisten.<\/li>\n\n\n\n<li>Die H\u00f6he der Kaschierwalze ist einstellbar, um den Anforderungen der Verarbeitung von Materialien mit unterschiedlicher Schmelzfestigkeit gerecht zu werden.<\/li>\n\n\n\n<li>Die hartverchromte Walze mit spiegelnder Oberfl\u00e4che und einem Kern aus Edelstahl 304 gew\u00e4hrleistet eine hohe Oberfl\u00e4cheng\u00fcte und Korrosionsbest\u00e4ndigkeit.<\/li>\n\n\n\n<li>Ein internes Wasserk\u00fchlsystem regelt pr\u00e4zise die Temperatur der Laminierwalze.<\/li>\n<\/ul>\n\n\n\n<h5 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Traction_Roller\"><\/span>Traktionswalze<span class=\"ez-toc-section-end\"><\/span><\/h5>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Besteht aus oberen und unteren Rollen.<\/li>\n\n\n\n<li>Die obere Walze wird von einem unabh\u00e4ngigen Motor mit einstellbarer Geschwindigkeit angetrieben.<\/li>\n\n\n\n<li>Die untere Walze ist f\u00fcr mehr Flexibilit\u00e4t mit Silikon beschichtet und kann \u00fcber einen Steuerzylinder auf und ab bewegt werden.<\/li>\n<\/ul>\n\n\n\n<h5 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Traction_Roller_Tensioning_Mechanism\"><\/span>Zugwalzen-Spannmechanismus<span class=\"ez-toc-section-end\"><\/span><\/h5>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Besteht aus Kn\u00f6pfen und Zylindern, mit denen der Abstand zwischen den oberen und unteren Rollen eingestellt werden kann.<\/li>\n<\/ul>\n\n\n\n<h5 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Winding_System\"><\/span>Wicklungssystem<span class=\"ez-toc-section-end\"><\/span><\/h5>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Der Antrieb erfolgt \u00fcber einen unabh\u00e4ngigen Drehmomentmotor mit einstellbarer Geschwindigkeit.<\/li>\n\n\n\n<li>Enth\u00e4lt eine interne pneumatische Vorrichtung zur Erh\u00f6hung der Reibung zwischen dem Papierkern und der Rolle f\u00fcr eine effektive Aufwicklung.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_Conclusion_and_Explore_Our_Cast_Film_Machines\"><\/span>3. Fazit und Erkundung unserer Gie\u00dffolienmaschinen<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Zusammenfassend l\u00e4sst sich sagen, dass das Verst\u00e4ndnis des komplizierten Funktionsprinzips und der Komponenten einer Gie\u00dffolienmaschine f\u00fcr Fachleute in der Branche entscheidend ist. Der sorgf\u00e4ltige Prozess von der Materialbeschickung \u00fcber die Extrusion bis hin zur endg\u00fcltigen Formgebung verdeutlicht die erforderliche Pr\u00e4zision bei der Herstellung. Wenn Sie nach hochmodernen L\u00f6sungen f\u00fcr Ihre Folienproduktion suchen, sind Sie hier genau richtig. <\/p>\n\n\n\n<p>Ganz gleich, ob Sie Firmeninhaber oder Beschaffungsverantwortlicher sind, unsere Produkte entsprechen Ihren technikaffinen Pr\u00e4ferenzen und bieten Qualit\u00e4t zu wettbewerbsf\u00e4higen Preisen. Erforschen Sie die Zukunft von <a href=\"https:\/\/mechmill.com\/de\/product-category\/casting-film-machine\/\">Gie\u00dffolienextrusion<\/a> mit uns. Kontaktieren Sie unser Team unter contact@mechmill.com und erfahren Sie, wie unsere L\u00f6sungen Ihre Produktionslinie revolutionieren k\u00f6nnen.<\/p>","protected":false},"excerpt":{"rendered":"<p>1. Basic Operation Steps Material Loading Extrusion Process Laminating and Forming 2. Components of a Small Precision Cast Film Machine 2.1 Single Screw Extruder Module 2.2 Extrusion Auxiliary Machine Module Laminating Roller Traction Roller Traction Roller Tensioning Mechanism Winding System 3. Conclusion and Explore Our Cast Film Machines In conclusion, understanding the intricate working principle [&hellip;]<\/p>","protected":false},"author":1,"featured_media":3818,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"18","_seopress_titles_title":"Exploring the Inner Workings of Cast Film Machines | Mechmill","_seopress_titles_desc":"Dive into cast film machine mechanics, covering loading, extrusion, and precision. Explore tailored solutions for your film production needs.","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[18,17],"tags":[],"class_list":["post-3660","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-engineering-support"],"acf":[],"_links":{"self":[{"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/posts\/3660","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/comments?post=3660"}],"version-history":[{"count":8,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/posts\/3660\/revisions"}],"predecessor-version":[{"id":3819,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/posts\/3660\/revisions\/3819"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/media\/3818"}],"wp:attachment":[{"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/media?parent=3660"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/categories?post=3660"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mechmill.com\/de\/wp-json\/wp\/v2\/tags?post=3660"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}